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State-of-the-Art Infrastructure
At Pratap Polysacks Ltd, we believe that quality begins at the source – and that’s why we’ve built a robust, fully integrated manufacturing ecosystem equipped with world-class machinery. Our infrastructure is the backbone of our reputation as a leading PP woven bag manufacturer in Eastern India, enabling us to deliver consistent quality, customized solutions and timely delivery.
We have the best quality machines from industry leaders such as Lohia Corp and JP Extrusion, empowering us to manufacture high-performance PP woven bags, laminated bags and BOPP bags that meet global quality standards.
Some key components of our manufacturing setup include
Our Tape Plant is equipped with advanced models, including Lorex 1400 HS and Duotec 120 B, each capable of producing 600 kilograms per hour, and Kabratec 90/400 with a capacity of 400 kilograms per hour. These high-speed extrusion lines ensure exceptional strength, uniformity in every yarn we produce.
Winders play a critical role in preparing PP tapes for weaving into fabric. We have 936 Winders from Lohia Corp (CM-V2) and 240 Winders from Lexon (L200M). These high-performance machines make sure that the winding goes smoothly and the yarn is of the best quality.
We have 194 circular weaving looms in our factory, all from Lohia Corp. These looms weave tapes produced by the Tape Stretching Line into fabric that is exceptionally strong and consistent.
Operating at a remarkable speed of 1100 PPM, these looms allow us to produce in high volumes without sacrificing precision. This setup helps us meet a variety of packaging needs quickly and reinforces our standing as one of the best PP woven bag manufacturers in Eastern India.
Our lamination unit consists of three high-quality machines designed for precise coating of PP woven fabric and bags. They improve moisture resistance and durability, making them ideal for producing quality laminated and BOPP bags.
Complete In-House Production
Our fully integrated in-house setup is what really sets us apart as one of the best manufacturers of PP bags in India. We have strict quality control from tape extrusion to final packaging that helps us to meet the needs of each of our clients quickly and easily.
On-Time Delivery
With our high-speed machinery and scalable operations, we can easily manage bulk orders. Whether you're looking for standard PP woven sacks or fully customized BOPP laminated bags, we provide durable, tamper-proof packaging that’s always delivered on time.
| Machine Name | Manufacturing Company | Model | Capacity/Speed | No. of Machines |
|---|---|---|---|---|
| Tape plant | Lohia Corp | Lorex 1400 HS | 600 kg | 2 |
| Lohia Corp | Duotec 120 B | 600 kg | 1 | |
| Kolsite | Kabratec 90/400 | 400 kg | 1 | |
| Winders | Lohia Corp | CM-V2 | - | 936 |
| Lexon | L200M | - | 240 | |
| Circular Weaving Loom | Lohia Corp | LSL 6 | 900 PPM | 147 |
| Lohia Corp | Nova 6 | 1100 PPM | 35 | |
| Lohia Corp | LSL-610 | 740 PPM | 8 | |
| Lohia Corp | LSL-620 | 700 PPM | 4 | |
| Lamination machine | JP Extrusion Tech Pvt Ltd | JP80-CR-1600 | 180 kg | 1 |
| Yanfeng Plastic Machinery | SJ/FMF 90/1000B | 80 kg | 2 | |
| Flexo printing machine | JP Extrusion Tech Pvt Ltd | 8 colour | 100 MPM | 1 |
| JP Extrusion Tech Pvt Ltd | 6 colour | 100 MPM | 1 | |
| JP Extrusion Tech Pvt Ltd | 4 colour | 100 MPM | 1 | |
| Starflex International | 4 colour | 100 MPM | 2 | |
| Rotogravure printing machine | Kole Converting Machinery Pvt Ltd. | 8 colour | 150 MPM | 1 |
| Conversion lines | Lohia Corp | Volvomatic 40 | 40 bags per min | 3 |
| Lohia Corp | BCS Classic | 45 bags per min | 6 | |
| Lohia Corp | BCS Liner | 35 bags per min | 1 | |
| Gabbar Industries | BCS | 40 bags per min | 2 | |
| Recycling machine | Polystar Machinery Co Ltd | Repro 185 | 200 kg per hr | 1 |